There is probably no other industry in the world today experiencing
such rapid change as the U.S. pork industry. With these changes
has come an ever-increasing challenge for pork producers to position
their businesses to be profitable into the next millennium.
As a well known economist stated recently, "The emerging
reality of the twenty-first century for all agricultural industry
will be that those businesses which are organized around knowledge
rather than tasks will have the opportunity to create wealth,"
or in other words be profitable.
It is becoming increasingly evident to many within the industry
that a set of production and financial standards are needed.
Standards would be one of the keys to this knowledge based pork
industry. These standards will serve as the extended knowledge
base for the new pork industry.
Ask six pork producers or pork industry people to give a definition
of what a gilt and a sow are and you are likely to come up with
six different responses. These are words used daily in the pork
production business yet the animals being described with these
words can vary greatly. If you were to ask these same people
how their production records tie in with their chart of accounts,
you will likely get a blank stare. If there was ever a time pork
production must be treated as a business, the time is now. How
do we as people in the pork business communicate, compare and
improve if there is no common language? How can the pork industry
communicate on production and financial business matters when
there is no common language?
On October 5, 1995, the National Pork Producers Council assembled
a Task Force called the Joint Committee on Industry Standards.
The committee consisted of 75 people representing pork producers,
lenders, CPA's, educators, consultants, industry representatives,
and software companies.
The charge of the Task Force was to develop financial and production
guidelines for the pork industry with these goals in mind:
1. Promote uniformity in financial and production standards for
the pork industry by presenting methods for financial and production
reporting which are theoretically correct and technically sound;
2. Present standardized definitions and methods for calculating
financial and production measures.
3. Identify certain financial and production measures common to
all areas of the country and all pork producers and establish
standardized methods of calculating those measures.
The development of these industry standards will allow producers,
lenders and others to better understand the impact production
and financial practices have on debt, equity, and capital. The
committee members consisted of pork producers, lenders, Certified
Public Accountants, educators, consultants, industry representatives,
veterinarians, and software company representatives.
Two main committees were formed from the first meeting - production
and financial. The production committee formulated common definitions
and formulas to measure and compare the biological progress in
a pork production unit. Whereas, the financial committee created
a standardized chart of accounts and adopted/added to the "Sweet
Sixteen" Farm Financial Ratios.
After several meetings these two subcommittees sat down to compare
notes and draw bridges between the two groups' efforts. It became
apparent why such and effort had not been undertaken before.
Although these "standards" were to be compatible with
both committees, that was far from the case. Between terminology
associated with new production practices and the variety of definitions
for current terminology, it is no wonder the financial community
and pork producers do not understand each other.
Obtaining standards common with both the production and financial
committees required going back to the basic building blocks of
each. For production, this is biological terminology and for
financial, it is the chart of accounts. Several financial and
production subcommittee meetings later, a chart of accounts was
created, which matches up with biological terminology.
The first impression of what these two groups have done should
be positive. We can now finally track and compare production
and financial efficiencies on a farm as well as compare to other
farms. But, keep in mind, if we could not do this before and
now we can, something must have changed. You will notice many
new definitions/formulas; some of the old standby terminology/formulas
are gone. The new terminology more clearly defines what is being
described.
Once the terminology and formulas were approved, the cost accounting
group began to formulate detailed cost analysis formulas. Beta
testing of all the formulas, using actual, on-farm data will be
conducted to ensure the accuracy and feasibility of all formulas.
The formulas were developed as a reporting vehicle. Virtually
any current raw production data can be analyzed using the new
standards.
Concentrating on production records, the following example will
give an indication as to how the terminology has been standardized.
The terms: "SEW Pig (MEW, Isowean, etc.)," "Feeder
Pig," "Gilt," "Sow" and "Boar"
are currently used in the industry to describe pigs at various
stages of their life cycle. These terms are locally descriptive
but not universally descriptive to the point where they can be
plugged into common formulas and be mathematically repetitive.
What is the definition of a sow? What is the definition of a
gilt? For example, one producer classifies a gilt as a female
which has not farrowed her first litter and another producer classifies
her as a female who has not been mated. Both definitions are
correct in their own usage; however, when applied in a universal
formula (or in the balance sheet) the results are very different.
To get back to the original question "What is the definition
of a sow and a gilt?" For many this is an easy question
which should not be given two seconds worth of time. However,
does everyone have the same definition? A sow commonly is defined
in one of three different ways:
A. Sow = the whole female population
B. Sow = excludes unmated and mated parity zero females
C. Sow = includes only the mated females
"So, what's the big deal? There are a few different ways
to define a sow and a gilt. I know how I define them. How does
this impact my farm (or the farms I work with)?"
It may not if a pork producer does not, benchmark their farm to
others, use consultants or advisors who look at a variety of farms
or if they never borrow money. Many lending institutions
look at a variety of production efficiency measures to get a feel
for how good or poor of a manager an individual pork producer
is in addition to their financial stability. In determining the
management ability of a pork producer, lenders will commonly
look at Pigs per Sow per Year (PSY).
In theory, PSY is a good summary of how efficient the breeding
herd is because it gives the number of pigs produced (output)
from a given number of sows (input) over a period of time. The
reality is that PSY is worthless when comparing one farm to another.
Here is why¼
One reputable lender uses the following PSY values as a method
of determining the ability of a prospective client:
<19 PSY poor manager
19 to 23 moderate manager
>23 good manager
Let's evaluate a sample farm to determine if how a gilt or sow
is defined has any impact on PSY. The sample farm has an inventory
which can be described as follows:
1,060 total breeding females
60 unmated parity zero females (gilts)
128 mated parity zero females
20,100 pigs weaned
12 month period
System 1
Sow = the whole female population
Calculation - 20,100 / 1,060 = 18.9 PSY
System 2
Sow = excludes unmated and mated parity zero females
Calculation - 20,100 / 872 = 23.1 PSY
System 3
Sow = includes only the mated females
Calculation - 20,100 / 1,000 = 20.1 PSY
Summary
System 1 - 18.9 PSY producer is a poor manager
System 2 - 23.1 PSY producer is a good manager
System 3 - 20.1 PSY producer is a moderate manager
All the numbers were calculated with the same raw data only
the definition of sow changed between the systems. A producer's
abilities can range from poor to good with the current set of
definitions. Is there a need for standard terminology in the
pork industry?
The Production Standards Committee has developed a more comprehensive
list of terms and definitions to describe the various stages of
a pig's life cycle. The following terms can also be found in
the chart of accounts.
Weaned Pig - a pig that has been weaned but not yet transferred
to the nursery production stage.
Nursery Pig - Any weaned pig which is at least 29 days
of age and up to 70 pounds of weight. Associated with the nursery
stage of production.
Finisher Pig - Pigs beyond the nursery stage being raised
for sale.
Prospective Breeding Female - Any female which is being
fed for the purpose of future introductions into the breeding
herd. This includes weaner females, nursery pig females and mature
females being raised under the same conditions as other growing
and finishing pigs.
Unmated Breeding Female - A female introduced into the
breeding herd (characterized by the act of changing diet formulations
to those found in the breeding herd) but not yet mated. These
are normally classified with parity zero.
Mated Breeding Female - Any breeding female which has been
mated at least once and has not yet been removed from the herd.
Breeding Female - An unmated or mated female kept for breeding purposes.
Boar - Any male pig in the herd for breeding purposes.
Intact Pigs - Male pigs that have not been castrated and
have not been kept for breeding purposes.
This is just one area where the Production Committee has standardized
terminology to fit today's modern pork production business. The
production standards committee has developed a more comprehensive
list of terms and definitions to describe the various stages of
a pig's life cycle.
Terminology was not the only area addressed by the production
committee. The methodology by which data is analyzed was also
reviewed. In the past all data was calculated for a given period
of time. This is referred to as "time-slice analysis."
The drawback to this type of analysis is that it only includes
those records that have activity in the report time period. For
example, farrowing rate for December would include all females
farrowing in December divided by the number of sows bred to farrow
in December. This is accurate for biological analysis but does
not accurately reflect the economics, since some to the females
may actually farrow the first part of January. Consequently,
feed, housing, labor, etc. expenses would not be accurately calculated.
To overcome economic inaccuracies of "time-slice analysis,"
the production committee implemented "cohort analysis."
Cohort analysis is to production records what accural accounting
is to the financial community. The definition of cohort is:
"A group of animals that share a common event within a defined
period of time."
So let's expand on the previous example using a cohort analysis:
the females bred for December, but actually farrowing in January,
consumed inputs but did not produce pigs. Through cohort analysis,
all females bred to farrow in December would be included in the
analysis, even if they farrowed in January. This analysis results
in a much more accurate measure of a farm's production efficiency.
The development of financial standards for the pork industry is
just as important for several reasons. First, financial standards
help ensure adequate debt and equity capital is available to pork
producers. Secondly, such standards will provide each pork producer,
and others involved in the pork industry, with a way to uniformly
define costs, profits, return to capital or assets, and other
financial formulas. Next, to provide each pork producer with
a way to define their financial results from capital and labor.
And finally, to provide each pork producer and the industry a
way to compare individual operation results, the financial results
achieved from adopting new technology, and other key financial
improvement information.
In the past, individual pork producers have had unique or inconsistent
methods of recording revenue expense, inventories, and assets.
This has contributed to reluctance of many lenders and other
capital providers to fund worthy pork production projects. Unfortunately,
pork producers and their consultants could not compare costs,
profits, and other financial measures. That is why many producers
cannot tell whether they are competitive and how or where they
might improve. As more new technology is brought into the pork
industry, producers will be challenged to understand the financial
implications of adopting it.
The financial standards subcommittee addressed these and other
areas of concern by focusing on four key areas:
1. Adopting the Farm Financial Standards Council's {FFSC} recommendations
for financial data accumulation (accounting practices).
2. Adopting the FFSC "Sweet Sixteen" ratios plus two
additional ratios that are pork specific.
3. Assembled a management-oriented financial chart of accounts,
coordinated with the production standards committee, to provide
consistent definitions for each account.
4. Recommended standard financial report formats for the following:
Income Statement
Balance Sheet
Statement of Change of Owner Equity
Statement of Cash Flows
We believe the adoption of these financial standards will enable
pork producers to realize significant financial benefits. Of
course, we realize most producers, accountants, and software firms
will have to improve, or at least change, some of their chart
of accounts, accounting practices, and financial reporting. Still,
we believe the payoff will be significant in several ways:
More access to credit and capital.
Improved profit potential.
The ability for each producer to determine how they compare,
how new technology applies to their operation and overall, how
competitive they are.
The new terminology and formulas allows producers to communicate
with other producers, lenders, consultants and other industry
people on a standardized level. This process will not come easy.
Educating industry people about the new terms and then implementing
them into every day activities is a major challenge.
WHY ARE PRODUCTION AND FINANCIAL
STANDARDS IMPORTANT?
Producers who know their own operations and their competitor's
as well, can position themselves for future competitiveness and
profitability. However, without standardized means to calculate
key production and financial measurements, comparisons between
farms yield unreliable results. Once established and employed,
these standards will a) improve producers' understanding of their
own operations, b) provide a fairer means of calculating contract
payments and cost-plus pricing, c) improve access to capital,
d) facilitate benchmarking among farms and regions, and e) provide
a means to carry out applied research both internally and externally
for the benefit of producers.
Benchmarking for instance, begins by gaining a true understanding of the systems at work on the farm, their strengths and weaknesses, and then evaluating them in the light of the best systems in the industry. This demands a comprehensive system of production and financial records which are accurately recorded. Standardization of those methods will bring about the ability to comprehensively assess a production operation and gain invaluable knowledge about the interactions between production processes and financial outcomes.
The first step for a producer is to understand their own system
of production. Are they measuring production accurately? Production
figures don't mean much unless they are accurate. Are pigs accounted
for accurately in each stage of production? Do physical inventory
counts reconcile with computer-generated numbers? How many "unrecorded"
deaths are there in their system? How many "adjustments"
are necessary at the end of the month? Before making benchmark
comparisons, a producer's own system needs to be as accurate as
possible.
In the past, one of the main concerns of consultants, both independent
and those employed by the extension service, was to convince producers
of the necessity of keeping good records. Those days are over.
Today, a basic set of records is expected in order to make any
kind of rational decision concerning a swine operation. The challenge
for producers is to use the data that is available from record-keeping
systems to make good decisions.
Before productivity can be analyzed, producers must understand
their record-keeping system. Many record-keeping systems assist
producers in keeping accurate inventories and compiling historical
data. The more useful systems are also diagnostically oriented.
Record-keeping systems should use terms and standards commonly
accepted in the industry. NPPC recommends the adoption of the
standardized production and financial system being completed.
Some production and financial packages are able to interface,
allowing the exchange of data and eliminating the need for double-entry
of some data. But these packages are uncommon currently, and,
by necessity, their ability to interface is usually restricted
to one or two other programs. Therefore, a person using a selected
production program may be restricted in their choice of a financial
program if they want compatibility.
Good management information not only identifies problems but offers
solutions. Without some integration of production and financial
information, valuable data is limited to identifying "symptoms"
of problems. As a result, management decisions are derived from
fragmented data rather than from the type of comprehensive data
that provides the insight needed to come up with an optimal solution
that is also economically sound.
An example would be a low pigs/mated female/year performance reported
from production records. This is a symptom. When the production
figure is integrated with financial records, the information may
provide a measurement of lost revenues and the costs to make improvements.
We now have the comprehensive data needed to offer economic solutions.
Production and financial information that is prepared separately
- that is independent of each other - can be costly and lack integrity.
Integrating production and financial information can streamline
the process and reduce the cost of obtaining good management information.
At this time, the best advice we can give is to select the best production and financial programs to fit your needs, regardless of interface capabilities. As interface capabilities become more common, packages that provide ease of data transfer and that meet the needs of producers will become available. If producers' software providers do not plan to integrate the NPPC standards into a future release, at least as an option, it will be increasingly difficult to justify using that system as competitive pressures in the industry rise.
COMMON PROBLEMS WHICH CAN BE OVERCOME
WITH NPPC STANDARDS
Although comparing one swine operation's productivity
with that of others is useful, it can be unreliable. The NPPC
project to standardize production and financial measures is the
important first step in alleviating the problems.
Common mistakes made in comparing production
efficiency and throughput measures from farm to farm are:
Being influenced by reports of extreme values in a variety of
production parameters, including feed efficiency, building costs,
pigs/sow/year, and costs of production. If the value sounds too
good to be true, it probably is. Many of these reports are for
systems that are new, enjoying the "honeymoon" period
and do not represent long-term sustainable levels of achievement.
Comparing the performance of production systems that are too
different to allow meaningful comparisons;
Comparing the performances of operations with record-keeping
systems that are different or that calculate measures differently;
Making important decisions based on rumor or the latest "hot"
issue affecting the industry. Producers must be able to separate
fact from fiction and make decisions based on information relevant
to their own operations.
A common problem that we observe with record-keeping software
for production systems is that producers often create their own
template from one of the common spreadsheet programs. The resulting
program may be narrowly focused on the individual producer's pet
concerns and may not address the issues that a consultant or lender
believes are important. Often, these homemade programs report
only historical data, without providing any diagnostic or problem-solving
help on current problems. These programs usually limit the producer's
ability to benchmark as well. Switching to a standardized record-keeping
system will enhance your ability to benchmark with your industry.
Comparing certain operations is like comparing apples and oranges. It doesn't work with many of today's record-keeping systems. Following are factors that can vary from operation to operation and invalidate comparisons. Producers and their consultants need to be aware of these factors and others that can affect benchmarking comparisons. To avoid invalid comparisons, you must understand the record-keeping system that is being used, when the data are recorded, the lag-time from when events occur to when data are entered into the records program, the data integrity level of the farm, and the processes that are followed to ensure accuracy of the data.
One example of this is the Timing of Gilt Entry and Cull Sow Removal:
Gilts may enter the breeding herd on the day of purchase, the
day they are moved from the finishing area if home-raised, or
the day they are mated. Further complicating gilt entry data
is the advent of weaner-breeders and feeder-pig age breeders being
sold or transferred within cooperative arrangements. Cull sows
may be removed from the herd the day the culling decision is made,
the day they are moved from the breeding area to the cull sow
area, or the day they are sold. These decisions affect reported
data for nonproductive days, litters/sow/year, and pigs/sow/year.
The NPPC standards define female breeding animals and if used
by cooperating parties will facilitate valid comparisons.
NPPC production standards define a breeding female as: an
unmated or mated female kept for breeding purposes. A breeding
female day is defined as one live breeding female for one day
(measured at the end of the day). This creates the definition
of the breeding female inventory as: the sum of mated breeding
female inventory and unmated breeding female inventory.
The average breeding female inventory is used as the denominator
in measures like pigs weaned per breeding female (compared to
the common industry measure "pigs per sow per year").
The average breeding female inventory is calculated as:
Total Breeding Female Days
Number of days in the interval
The standard of what is a breeding female is determined by intention
and by management. Breeder weaners for instance are not considered
part of the breeding herd inventory until they are both intended
for breeding and are managed for breeding as evidenced by a change
in diet or ration.
Confusion over this issue, the definition of the breeding female
inventory, results in enormous differences in related efficiency
measures which use this in the calculation. Some common systems
in use today count the breeding herd inventory as 1) any breeding
female over seven months of age or 2) Simply ask the producer
to give a number for the "sows" in inventory. It is
left to the producer to determine whether animals in isolation
or in conditioning for cull sales are included.
WHAT CAN PRODUCTION AND FINANCIAL
STANDARDS DO?
Ultimately, the "standards" will allow producers, lenders,
consultants, educators, and other allied industry representatives
to speak the same language when comparing production and financial
business matters. Once established, both production and financial
benchmarks will allow pork producers and their advisors to better
understand the impact of production practices, new technology,
debt, equity and capital on their operations. As producers learn
more about their operations, they will be able to ask more of
the right questions to get the information needed to guide their
decisions.
Integrated financial and production information has many management
applications. For example, producers who keep financial records
primarily for tax purposes are obtaining only a small fraction
of the information needed to manage. Producers need two sets
of financial books, one set for tax purposes, and another set
for financial reporting purposes.
Tax records are good for the Internal Revenue Service but poor
for management use. Also, tax records should not be used to seek
financing. Competent lenders are not interested in tax records.
But they are very interested in financial statements based on
Generally Accepted Accounting Practices (GAAP). If financial
statements are integrated with production records an entirely
new level of quality management information will become available.
This information will allow producers to more precisely apply
management decisions.
Additionally, such uniformity will permit collection of data for
historical tracking and comparative analysis of pork production
systems. As this information is assembled over time industry
benchmarks can be developed. Benchmarks can be used in many ways,
but one important use is comparing data to others in similar situations.
In non-agricultural industries, such as home construction, trucking
or food service, information is available that allows business
owners to compare how a business is performing to others in that
industry. This allows business owners to know how their business
is performing in nearly all key areas compared to others, in that
industry.
The pork industry currently has no such information available.
But as the guidelines are developed by NPPC these types of benchmarks
may become available. They will serve as significant management
tools for producers and others in the pork industry.
In summary, integrating production and financial information has
many advantages. Once established, both the production and financial
benchmarks will allow pork producers and their advisors to better
understand the impact of production practices, new technology,
debt, equity, and capital on their operations. As we learn more
and more about our operations, we will be able to ask more of
the right questions to get the information needed to guide our
decisions. The process of collecting, testing and updating the
information and formulas is ongoing. Continuous updates and program
development will help pork producers and their support industries
keep pace with this dynamic industry.